SS304 Wire EDM Parts Electric Motor CNC Turning Service Shatter Resistant

Electrical discharge wire cutting (wire-walking) is an electrothermal production process that uses electrical discharge to remove material from the workpiece. This improved version of traditional EDM methods is compatible with nearly all conductive materials and can produce complex designs and shapes with high precision.

Wire cutting is a non-contact manufacturing process that uses charged fine wires and dielectric fluids to shape metal parts. With its high processing precision, efficiency, and cost-effectiveness, this technology has become essential in machining production, particularly in mold processing industries.

• Automotive Industry: Ideal for complex shapes and high precision requirements, particularly for custom automotive parts with specialized holes and cavities.
• Aerospace Industry: Preferred for parts requiring minimal tolerances and excellent surface finish, including engine components, turbine blades, and landing gear parts.
• Medical Industry: Perfect for precision medical devices and implants, capable of adding tiny features without compromising structural integrity.

• Aluminum: Excellent thermal and electrical conductivity, though its soft nature requires careful handling during processing to avoid gelatinous buildup.
• Titanium: Well-suited for EDM machining, but requires deionized water as a medium to control heat during processing.
• Steel: Requires wire cutting machines for complex features, with precautions needed to manage heat generation.
• Brass: High tensile strength makes it easy to machine, though cutting speed should be reduced due to its soft nature.

• Exceptional cutting precision requiring minimal post-processing
• Ideal for small parts and highly detailed projects
• Capable of manufacturing complex designs beyond traditional CNC machining
• Produces clean cuts without burrs or deformations in a single processing stage
• Continuous, uninterrupted processing workflow

What other types of EDM are available?
Besides Wire EDM, there are drilling EDM (using tubular electrodes for fine holes) and sinker EDM (using shaped electrodes for cavities).

What is the difference between wire cutting and laser cutting?
Laser cutting uses a thermal beam, while wire EDM uses electrical discharge through a wire for material removal.

Why use deionized water in wire-cut EDM?
Deionized water serves as an effective coolant with low carbon properties, helping regulate dielectric temperature during processing.